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Waste waters and chemical solutions treatment
from the photographic and X-Ray processes



1. INTRODUCTION

Description of vacuum evaporation treatment for photographic liquids, x-ray, graphic arts, etc
The purpouse is reducing the dsposal costs by separating the water from the polluting substances. Every developer, fixer, bleach-fix, stabilizer, etc. solution can be treated by vacuum concentrators plant.

2. DEVELOPER AND FIXING PROCESS

The photosensitive material (photographic, x-ray films, graphic arts, and so on) is usually made by a film covered with the silver bromide and other chemical substances.
The silver salt, hit by the light, are exposed becoming unsoluble. In black/white, x-ray and graphic arts treatments the developer takes place in a hydroquinone base and it create the latent image by turning in silver the silver salts hit by the light.
The ammonium thiosulphate, contained in the following fixer bath, will take the silver off and create the image. The black part of the film is made by metallic silver; in the light part the silver has passed in the solution. In the colours treatment all the silver contained in the film will be melted in the fixer or bleach-fix bath.

3. TYPE OF POLLUTION

The black and white fixer baths contain above all hydroquinone, sodium carbonate, sodium sulphite;

the developer colour contains ethylene glycol, formic aldehyde and potassium carbonate; whereas the substances in the bleach fix are Fe-EDTA, sodium sulphite and acetic acid.


4. THE VACUUM EVAPORATION PROCES

In the following scheme we have separate the substances containing silver from the others devoid of it (usually developer with an alkaline pH).
It is possible to recover in advance the silver from the fixer and bleach-fix baths, even if it is mixed (but it is necessary however to have in this case a rotating cylindrical chathode recovery machine).
Before the evaporation treatment it is necessary to adjust pH to 5,5 for turning ammonia into ammonium salt and avoiding the transport of large ammonia quantities in the distilled water.
The evaporator produces a concentrate and a distillate; the distillation yield is about 80% (the concentrate density is about 1,3).
The concentrates, after being stored, are sent for the disposal.
The distillates, according to their chemical characteristics, can undergo some post-treatment like, for example, a chemical oxidation for sulphites treatment, a èH check or a treatment to eliminate the ammonia.